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Pressure Vessel Inspection

Professional pressure vessel inspection services management.

Overview

Trusted across Australia and the Asia-Pacific region, Adept Inspectors conduct 35,000 pressure vessel inspections every year.

At Adept, we pride ourselves on being the most trusted, agile and professional pressure vessel inspection company in Australia. We conduct reliable commissioning inspections, quick turnaround call-out inspections and professional pressure vessel inspection services management.

Adept complete both visual internal and external inspections to AS/NZS 3788 using ultrasonic thickness testing to check ongoing integrity. We can come to your site to inspect your equipment with non-invasive processes and provide a report on the compliance of your pressure vessel/s to AS/NZS 3788.

ABOVE:Pressure Vessel Inspection

Pressure Vessel Experts

Do you need a pressure vessel inspection?

If you own or operate equipment with pressure vessels, you need to make sure it is safe to operate. Adept’s service will give you peace of mind knowing that your pressure vessels are compliant and safe to operate.

You may not be aware that you have pressure vessels at your site/s. A pressure vessel is an item of plant and the relevant legislation applies. Pressure vessels exist in a large variety of workplace environments including but not limited to:

  • Coolroom
  • Air conditioning plant room
  • HVAC plant room
  • Ammonia plant
  • Water treatment plant
  • Medical plant room
  • Welding workshop

Why choose Adept?

Experience the Adept difference

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    Reliable quick turnaround

    With our team of experienced 11 Inspectors, we have the capacity to complete your high-urgency inspection. We get it right the first time and won’t let you down.

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    Professional Experience

    After inspection you will receive quality checked reports that are accurate. Our reporting is agile and can be adjusted to meet your unique requirements.

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    Australian-wide coverage

    With our national client base, Adept are in most parts of Australia multiple times throughout the year. If you have national pressure vessel compliance needs, Adept are a proven solution.

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    Minimal business downtime

    Pressure vessels requiring internal inspections to become compliant need to be taken offline during the process. To avoid this operational cost, we use Ultrasonic Thickness Testing in lieu of internal inspection where possible.

Get started—Arrange a pressure vessel inspection today

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Process

Our pressure vessel inspection methods

Adept believes in a professional and client-focussed service. We will work with your scheduling to find the most cost-effective solution.

Ad hoc pressure vessel inspections

  1. Adept Admin team will work with you to determine your requirements.
  2. Adept Admin team will advise you when an Inspector is in your area to see if this timing suits. If the timing suits your needs, the date will be secured for inspection.
  3. If the timing doesn’t suit when Adept is in the area, we will organise the inspection to your timing requirements and advise of “call out” cost.
  4. An Adept Inspector will come to your site on the date organised and ask for access to your site and equipment to complete the visual inspection.
  5. The Inspector will advise on the pressure vessel compliance requirements of your site verbally and place inspection adhesives on the pressure equipment as evidence of inspection.
  6. After the inspection, you will receive the quality checked inspection report.
  7. The reports will outline the compliance status of the pressure vessel, what actions are required to become compliant and what is needed to remain compliant.

Scheduled pressure vessel inspections

  1. The Adept team will contact you to advise of due inspection and work with you to determine your requirements.
  2. Adept Admin team will advise on availability and secure the date for your inspection.
  3. An Adept Inspector will come to your site on the date organised and ask for access to your site and equipment to complete the visual inspection.
  4. The Inspector will advise on the pressure vessel compliance requirements of your site verbally and update inspection adhesives on the pressure equipment as evidence of inspection.
  5. After the inspection, you will receive the quality checked inspection report.
  6. The reports will outline the compliance status of the pressure vessel, what actions are required to become compliant and what is needed to remain compliant.

Pressure vessel inspection report services

After Adept completes an inspection for you, you will receive a quality-checked pressure vessel inspection report for each pressure vessel. Adept’s reporting ranges from one-page AS/NZS reports to multiple-page photographic reports. Our suite of reporting formats are continually evolving to match the varying needs of our diverse clients.

Adept can provide spreadsheet summaries of Inspection data collected by the Adept Inspectors for data analysis and special reporting situations.

Quote

“Adept Inspections & Training were called upon to carry out Statutory Pressure Vessel Testing & Inspections on our available assets, not only in our Workshop but were more than willing to travel to nearby sites. Adept not only supplied us with a punctual and competent Service Technician but also, with friendly Office Staff who look after all necessary planning, recording and documentation. I would recommend Adept Inspections and Training to anyone who requires this type of service.”

Maintenance Manager, Durock Drilling Pty. Ltd.

“Adept go above and beyond. They worked around the clock to keep our pressure vessels compliant nationally when all the borders were shut. They make sure that any pressure vessels needing registration are actioned and keep all of our registrations in date.”

Asset Specialist, Woolworths

“Adept put our national audit together quickly and met all of our timeline requirements. They consistently deliver quality reporting and are always very helpful.”

National Technical Team Manager, Target & Kmart

“Adept are great to work with. They have been very hands on with making sure we understand and action our compliance requirements. They offer practical solutions and make sure we stay compliant.”

National Account Manager, mycar

FAQ’s

Frequently Asked Questions

What are the risks associated with pressure vessels?

If there is a malfunction with a pressure vessel, the pressure vessel can become a safety hazard. Potential pressure vessel hazards include: projectiles, explosions, high pressure injection injuries and even death.

Malfunctions can occur due to improper installation, faulty/incorrect pressure relief parts, unmanaged corrosion, rectification works disregarding specifications, poor quality maintenance, etc. This is why it is important to have your pressure vessel inspected by a competent person.

What is your WHS responsibility as the owner or operator of plant to mitigate these risks?

You need to ensure:

  • All pressure vessels are inspected by a competent person on a regular basis.
  • The registration of plant designs of Hazard level: A, B, C and D, pressure vessels. Hazard Levels defined in Australian Standard/New Zealand Standard AS/NZS 4343.
  • The plant item registration of Hazard Levels A, B, C pressure equipment.
  • A record of plant inspections and maintenance is kept and made available for inspection.
  • The continuing integrity and safety of pressure equipment.

How often do I need to organise for my pressure vessel/s to be inspected?

Depending on the type and current state of the pressure vessel, our inspectors will determine how often it needs to be inspected.

Why is there WHS & OHS legislation for pressure vessels?

Because there are risks associated with pressure vessels and they can become hazardous if improperly modified, installed or maintained.

What is a hazard level and should you care?

The hazard level of a pressure vessel is a way of calculating the risk of that particular pressure vessel. The calculation is completed taking into consideration the size/volume, the design pressure and the contents. The resulting hazard level classification a pressure vessel receives will then determine the compliance requirements of the particular pressure vessel.

Calculate your hazard level

Do all pressure vessels need to be registered with the state authorities?

No, only hazard level A, B, and C pressure vessels require plant item registration.

Do all pressure vessels require design registration?

No, only Hazard level A, B, C & D pressure vessels. Hazard level E pressure vessels do not require design registrations.

How do I find out the hazard level of my pressure vessel/s?

Have your pressure vessel inspected by a competent person. During the inspection, the calculation will be completed for you and the hazard level displayed on the report/s

What do I need to do to make sure my pressure vessels are compliant to WHS/OH&S legislation?

  • Have your pressure vessels inspected by a competent person.
  • Complete any actions required flagged to you on the report.
  • Register your pressure vessel if it is required.
  • Have a copy of the design registration readily accessible.
  • Keep on file the records of pressure vessel compliance including pressure vessel asset register, the inspection reports, plant item registration certificates, design registration certificates and maintenance records available for inspection should you be audited by the State Authorities.

If you are experiencing difficulty accomplishing the 5 steps above, call Adept so we can provide consultation and help you to develop a plan on how to become compliant.

Does a new pressure vessel need to be inspected?

A commissioning inspection of certain pressure equipment is mandatory by WHS/OH&S Legislation to ensure that the pressure vessel has been manufactured to specification and installed correctly with all the appropriate safety fittings and appurtenances, markings and labels.

Commissioning inspections and registration (where applicable) are to take place prior to use of pressure vessel equipment, to ensure it has been inspected by a competent person.

Do Adept inspect every type of pressure vessel?

We inspect all types of pressure equipment, including but not limited to:

  • Refrigerated Air Dryer
  • Autoclave
  • Sterilizer
  • Water Cooled Condenser
  • Plate Heat exchanger
  • Refrigerant Liquid Receiver
  • Suction Accumulator
  • Evaporator
  • Booster vessel
  • Fermenter vessel
  • Hydraulic accumulator
  • Mobile air receiver
  • Inlet pulsation dampener
  • Air compressor moisture trap
  • Air compressor pneumatic controls
  • Buffer vessel
  • Cryogenic storage vessel
  • Inlet moisture separator
  • Brake air tank
  • Drain vessel
  • Horizontal air receiver tank
  • Filter vessel
  • Refrigerant oil separator
  • LPG storage vessel
  • Portable air receiver tank
  • Agitator vessel
  • Canton duster
  • Horizontal emoleum storage vessel
  • Oil filter vessel

What sort of equipment has a pressure vessel installed?

Pressure vessels are installed in a huge and diverse variety of equipment, including but not limited to:

  • Air compressor
  • Compressed air system
  • Refrigeration unit
  • Air conditioning unit
  • Air conditioning system
  • Chiller unit
  • HVAC system
  • Mobile air compressor
  • Bobcat
  • Crane
  • Cooling tower
  • Concrete pump
  • Steam locomotive
  • Dump truck
  • Bulldozer
  • Hydraulic press
  • Diesel locomotive
  • Diesel truck
  • Front end loader
  • Digger
  • CAT truck
  • Komatsu truck
  • Hitachi truck
  • Volvo truck
  • CAT excavator
  • Wheel dozer
  • Crawler dozer
  • Sandvik loader
  • Caterpillar D400
  • Train loader
  • Water truck
  • Water cart
  • Jetpatcher truck
  • Haul truck
  • Lube truck
  • Conveyor transfer tower
  • Train loading system
  • Water tanker
  • Domino Myne PET
  • SMV
  • PJB
  • Paint spray unit
  • Kilns
  • Fire Suppression Systems

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Adept maintains NATA accreditation ISO 17020 Type A for in-service inspection. This is the highest standard of pressure vessel inspection accreditation you can achieve in Australia and means that we are an independent and impartial inspection body.

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